Plastic Pallets Design: Stackable or Nestable Pallets?

There are lots of reasons why a business customer would choose a pallet made from plastic rather than wood.

• Synthetic substances are lighter than wood, in particular, any engineered timber.
• Plastic pallets are cleaner to work with and offer some substantial long-term savings in operational costs for warehouses, material-handling companies and other businesses that use a form of the pallet for storage and load-shifting.
• They will weigh less than the equivalent wooden variety that handles the same load and so cause fewer shoulder and back injuries at work.
• A plastic binder is resistant to mildew, infestation and mould. It does not need to be treated and certified as fit for export usage as in the instance of a wooden pallet.

• A plastic binder is impervious to acids, oils, fats solvents and some other chemicals that could be found or spilt at work.

It might be stackable or nestable based on its design and function


A stackable binder is a plastic binder that has a solid platform on its base. This platform could be attached to it in various configurations, like a picture frame, runners or a cross bar. This lets the pallet to double-stack over another one when vacant. To buy pallets in Sydney you can contact Active Pallets. Some pallet designs allow for a large pallet to stack above a smaller one and vice versa. The stackable pallet is usually used at a high-sticking warehouse or one where racking has different rack configurations. The stacking can continue as much as a calculated height that ensures that the general load stays level.

This kind of pallet is useful for shippers, and they need less time to block the pallet — calculate the space that the pallet will occupy — than for any layout. Loads can arrive at a manufacturing line or end user and be unloaded from the sequence they’re required.


A nestable pallet is one that can nest inside another comparable pallet. This makes pallet movement and storage more efficient by taking up much less space. Normally, an empty set of nestable units consumes around four times space need by equivalent wooden or stackable pallets. A nestable pallet can be fitted with clip-on runners or skids and increase its overall strength. This type of pallet may come in many different sizes and can be used with hand holds as well as forklifts. Also, it minimises the costs of managing as an empty binder nest can cut back return transportation costs by up to 60 percent. A nest of 2,000 pallet units could be fitted to the back of a vehicle. Additionally, a nestable pallet is also an efficient way of transporting a load to a one-way export excursion.

Investment Returns

A plastic binder is much more expensive than a wooden one with the same load-carrying capacity. But this type of investment bears yields over a period of about ten years with considerable freight cost savings, a decrease in pallet hurt and improved workforce safety. A plastic binder has a far longer lifespan than a wooden one. A load-shifting scheme working with this kind of pallet can save up to 40 percent in changing and freighting prices when utilised within a looped supply chain.